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Well Daris...... I did try that "bias angle"  I used a corner of the donor carpet for my guinea pig.

It looked so-so.    There was a burned spot just beyond that bias angle.

 I change the bias angle drastically and the test seam was much improved. :confused:

I ended up sealing the cut edges with a lot of latex (orcon)  and letting it soak into the backing edges.  Guessing around  an 1/8" bead.  I let it dry for 1/2 hour then sealed the Orcon glue with the hot glue gun using just a minuscule film of hot glue.  Doing that insured the Orcon glue wouldn't act like contact cement when positioning the sealed seam edges. The seam turned out much better than I could have imagined.  Had the carpet been new instead of faded, soiled and compacted, the seam would have turned out almost undetectable unless you new it was there.


I felt like a hack cutting a seam this way.  I seemed weird ...and wrong,  cutting at a sharp angle and from the top side.

It was sealed up well and ought to be pretty durable.      Everyone is happy with the results.  ....so is me. :D


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