Mannington added this to their Adura Flex installation instructions about a year ago, maybe a little more. To my knowledge, most manufacturers have two different trowel recommendations. One for porous and one for non-porous. I understand their (Mannington's) thinking - erring towards the side of caution to encourage installers to check the substrate and also to push them towards using more adhesive - although I think it's a bit heavy handed and most people have no idea it's been added to their installation instructions. It really comes down to them not really wanting to recommend anything other than MT-711 in their installation instructions, even though Mannington TPS (V-88) can be installed over porous or non-porous substrates utilizing a different notch for each when installing Mannington Commercial LVT (which is literally made on the exact same equipment as Adura Flex). It's a lot to go into to explain the underlying reasons, suffice it to say that it really boils down to an internal conflict between the residential and commercial sides of Mannington's business.
Here's the problem...
When they (Mannington) made this addition to their instructions, they did so without talking to the patch manufacturers. I think (erroneously) there was an assumption that a skimcoat (typically less than 1/16") of patch was enough to render the concrete porous. However, when I found out that they (Mannington) made this a requirement, I spoke with technical services at Mannington and asked if they realized that Ardex, as an example, had made the statement for several years that a minimum of an 1/8" of skimcoat was needed to consider a substrate porous. They did not know this. My company has been a master distributor for Ardex / Henry's for many years and I've been through their training programs many times over the years, so I double checked with Ardex tech services and confirmed I wasn't imagining this. They confirmed that this is their position.
To make sure that I wasn't losing my marbles, I also called several other patch manufacturers tech departments. The response was interesting to say the least. Most of them would either waiver over what thickness they would consider a patch to be porous and several of them had to go to their department heads and call me back. It was as if they had never considered the idea before which surprised me a lot. However, after playing phone tag with a few of them, they finally committed to say that an 1/8" was probably "about what they would consider a minimum". That's what I mean when I say non-committal (welcome to my world
) In every case though, NONE of them would put it in writing that they thought less than an 1/8" would be porous enough. That pretty much means that the minimum "common denominator" is an 1/8".
However, nobody, as a professional installer is going to do that. They just aren't. They are going to go in and do a normal skimcoat, call it good, and install the floor, and honestly sleep well at night. It's nearly impossible for a pro to gauge an 1/8" consistently without using some type of elaborate gauge or screed system, (please don't take offense) let alone someone who's never ran a trowel before. There isn't any video that will teach you in one go. It's experience, practice, and hand skills learned over years.
I have literally sold millions of feet of Mannington LVT over the past 20 years. It's a really, really good product. It's made here in the U.S. and we just don't have many problems with it. Unfortunately, sometimes Mannington shoots themselves in the foot now and then. I honestly look for this requirement to be amended sometime in the near future, but for now, that's where it stands. I can tell you that it is absolutely the exact same construction as Mannington's 20 mil commercial product with the exception of the embossing on the surface. The embossing on Adura Flex is slightly deeper and is embossed in register to give the product more realism in the visual. The commercial product is a shallower embossing and uses a repetitive mechanical embossing to make it easier to clean in heavy commercial environments such as hospitals. In fact, Adura Flex actually has an extra benefit in that it has Microban (antimicrobial) built into the wear layer where the commercial products do not. (Another long story there that's not relevant).
Here's what I'm doing if it's my floor. We're only talking about 60 sq. feet.
- Make sure the concrete is free of any bond breakers (i.e. old adhesives, pieces of backing from whatever was down before, etc.)
- Skimcoat the floor with a good cementitious patch (Ardex Feather Finish preferably).
- Install with either Mannington TPS (V-88) or Roberts 7399 (sorry I'm not a huge fan of Mapei). You can also use XL 2400 - following the same guidelines regarding trowel notch size and going into it semi-wet. It's a pretty good glue if you do the opposite of what the bucket tells you and get into it semi-wet.
- Make sure to roll the floor after install and then again about an hour later with a minimum 75lb. roller (100lb. is better).
- Enjoy your floor!
I wish you the best. Don't sweat it too much, it's only flooring.