For the first 40 years it was around, VCT became popular because it was the absolute cheapest floor you could buy. When that wasn't cheap enough, they started making "shaved" products that were even cheaper. Due to changes in the industry over the past 8 years, there is only
one domestic supplier of VCT remaining (Armstrong). Both Mannington and Tarkett have closed their domestic operations. Tarkett is still available as they purchased a plant in Mexico (Vinylasa) and are now producing all of their VCT there and importing it back into the U.S. As a result, the current cost of VCT is basically the same price as a low-end glue-down Luxury tile or plank BUT with the added bonus of having to apply a finish to it to keep it looking good. It has no "built-in" wear layer. So, without any type of finish it will pit and dull and look like hell pretty quickly depending on the traffic it gets. In a home, it might take longer to occur because the traffic is much lower, but it
WILL happen.
The only thing I've seen VCT used for residentially in the past 30 years is government subsidized housing and really low-end apartments as it's considered too institutional looking for residential use by the vast majority of consumers.
If it was such a great product, the manufacturers would not be closing plants here in the U.S. to build LVT or LVP plants.
The reality is that quality glue-down LVT will perform as well long-term as VCT. In my career I've sold, specified, and installed everything from a 6'x6' residential bathroom to half a billion-dollar hospital (yeah, that's billion with a B). I have first-hand experience with LVT in heavy commercial installations that have been down and are still performing well at 20+ years old.
The term Luxury in the wording was originally introduced by one manufacturer many years ago. Since this type of flooring is different in ASTM specification than Solid Vinyl Tile or VCT, the term was "adopted" as a simple way to refer to the category as opposed to solid vinyl tile or VCT. As the category grew there have been further differentiations in the terminology with regard to whether the product is glued down directly to the substrate or installed in a floating installation system. The floating products are technically not Luxury Vinyl Tile, but have been segmented off into a newer category called "multi-layer resilient flooring". Similar to the laminate which is overseen by the North American Laminate Flooring Association (NALFA), the hardwood category which is overseen by the National Wood Flooring Association (NWFA), and ceramic tile, porcelain and stone which is overseen by the Tile Council of North America (TCNA), multi-layered resilient flooring now has its own governing body the MFA which surprisingly stands for Multilayer Flooring Association. The organizations are made up of the manufacturers and other key raw material partners to develop manufacturing and installation guidelines around each of these categories so that products can be compared with some degree of accuracy based on specific qualities.
While I certainly respect your opinion on what you like, rest assured it is NOT the norm that most people would accept or want in a home today. The visuals in the better-quality products are extremely realistic. I've actually been at trade shows where a manufacturer intentionally installed hardwood, laminate, and LVT right next to one another on the floor and watched people have to bend down and touch the floor to tell which one it was. I'm not talking about the stuff that they sell at box stores. The products sold there are
NOT the same quality of product that specialty flooring retailers sell. The specialty flooring retailers have and can sell those products, but they typically avoid them because they are problematic in most cases. Box stores like Home Depot, Lowes, and Menards have exclusive deals with the manufacturers that they work with that lock the manufacturer into certain pricing and as a result the products sold in the box stores, even if called the same thing, are not of the same quality. The list of "Requirements to do business with XYZ" box stores would choke a horse. I know because I'm at a level in the industry where we have been connected with them in the past. As a vendor for any of them you CANNOT ever change pricing without their approval. That's right, THEY say whether or not you can have a price increase. As a result, as manufacturing costs increase on a given product, the product has to be cheapened as the boxes will not accept a price increase from a vendor. Usually the only time one goes through is if it's an industry wide increase that every vendor they have is experiencing such as the one for lumber during COVID.
Comparing flooring by using the box stores as a guideline is akin to comparing real body shops to Earl Shive. They are not in the same category.
The problem is that people go into those places see a similar looking product to what is sold at the specialty flooring retailers, and think it's the same strictly based off of looks alone. I can assure you 100% it is
NOT.
My point in explaining all of this is that you're drawing some conclusions about the industry that simply are not correct. I know you probably think that I'm probably just defending the industry because I'm on the inside, but I've made nearly 1000 posts on this site and many more on other sites as well and if you care to go back and read through my posts, you will see that I will tell you what I think based on what I have done with a product, not what marketing hype and common accepted practices are. I put hands on these products, and I intentionally test them under stress to make sure that what I'm saying is as accurate as it can be. I often call out marketing hype surrounding the terminology used and people placing too much faith in warranties. So, I'm not a company man by any means.
The bottom line:
Is LVT the be all, end all product today, tomorrow and forever? No, but it's a heck of an upgrade over the look and performance of VCT for most people and about 99.9% of the usage cases that I have experienced over the past 30 years. Again, all due respect to your opinion and preference in style and design. The vast majority of style and design choices are made by women. The market has shown that they simply do not like the look or maintenance associated with VCT, at least since about 1960 anyway.
Flooring is very much one of those areas where you get what you pay for is very real. If a product is .20 a foot difference, there is a reason for that .20 difference. They have cut something somewhere which will ultimately affect the longevity and performance of the floor. This is even more prevalent at the lower end of the product spectrum than it is at the premium end.
If you want a good luxury vinyl plank or tile product that will last in your installation:
- Use a glue-down product
- Minimum 12mil but preferably 20 mil urethane modified wear layer. (Note: a mil is .001" not a millimeter).
- Should be modified with one of the following: quartzite, ceramic bead, aluminum oxide, or diamond.
- Straight urethane is very stain resistant but incredibly soft, this is the reason for the modifer.
- 2.5mm minimum overall thickness (3.0 to 3.2mm would be better but can get "boardy" if you go too thick) (*Note: In this case I am referring to the metric millimeter not mils)
- New 1/4" underlayment, installed at a 90 degree angle to the original subfloor.
- This will provide a smooth, sound, surface and prevent any remaining glue residual in the existing plywood from interacting with the new floor.
- This stuff you used as a test could not only be a potential bond breaker for a new adhesive, but can have long term impact on the adhesive used to laminate the plywood in the substrate. It's best to prevent an issue now and do the job correctly buy adding a layer of new underlayment.
- Portland cement-based floor patch should be used as needed based on the installation requirements of the flooring manufacturer for flatness as well as the underlayment panel manufacturer's guidelines for addressing the joints between the panels.
- There are several glue-down LVT manufacturer's as well as adhesive manufacturers who incorrectly recommend installing glue-down LVT or LVP using pressure sensitive adhesive. In my testing, this is 100% incorrect. Glue down should be installed using a semi-wet installation method and the appropriate notch trowel for subfloor porosity recommended by the manufacturer of the flooring NOT the adhesive manufacturer.
- The flooring manufacturer's recommendations always win out over an adhesive manufacturer.
These recommendations will assure a high-degree of success in the installation of a glue-down luxury vinyl flooring. Cutting any steps or value-engineering a "Frankenstein" solution will decrease the chances of success. The call is ultimately yours and yours alone.
All the best in whatever you decide!
CFR