I joined a router forum in attempts to gain some information on using a router. I was contacted by a customer and they requested me to attempt a repair with a discontinued laminate floor. It was wilsonart bamboo looking plank.
The repair area was 8 or 9 ft out from the wall. I needed to route and fit in leftovers in approximately a 12x20-in rectangle in the floor. Basically, to set in pieces of leftover laminate. Next to that repair was a 6x8-in square that needed to be inset also. The owner had removed a goofy stairway to nowhere that went to a weird loft. it just left empty spaces where they removed the supports for the stairs.
I decided to use splines on part of it and lap joints on some of it. Being that those formica-like laminate floors have zero forgivability compared with wood, I decided to make a lift. All the guys that do woodworking, make their router lifts out of plywood and 2x4s. I live on the Oregon coast. If you make something precision out of wood that slides up and down or to and fro, it's going to be tight in the winter and loose in the summer.
Ok, I says to myself...... Aluminum! That became my chosen material.
The project made me go totally crazy and when it was completed, I can say yes, I would change one thing. I don't have enough adjustability. I might be able to correct that, but there are workarounds for everything.
Anyway, it was fun once it got completed, and it works. I wish I had a milling machine and a lathe but I'm probably going to buy a welder first.
The repair area was 8 or 9 ft out from the wall. I needed to route and fit in leftovers in approximately a 12x20-in rectangle in the floor. Basically, to set in pieces of leftover laminate. Next to that repair was a 6x8-in square that needed to be inset also. The owner had removed a goofy stairway to nowhere that went to a weird loft. it just left empty spaces where they removed the supports for the stairs.
I decided to use splines on part of it and lap joints on some of it. Being that those formica-like laminate floors have zero forgivability compared with wood, I decided to make a lift. All the guys that do woodworking, make their router lifts out of plywood and 2x4s. I live on the Oregon coast. If you make something precision out of wood that slides up and down or to and fro, it's going to be tight in the winter and loose in the summer.
Ok, I says to myself...... Aluminum! That became my chosen material.
The project made me go totally crazy and when it was completed, I can say yes, I would change one thing. I don't have enough adjustability. I might be able to correct that, but there are workarounds for everything.
Anyway, it was fun once it got completed, and it works. I wish I had a milling machine and a lathe but I'm probably going to buy a welder first.
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