No, that doesn't look like a giant pain in the ass at all...........
Well done sir.
In the last picture, I showed the mismatch in the seam. The pattern has an 18 by 18 match. I thought it had a half drop with those four flamboyant wings emanating from the center of one pattern.
I measured and figured like I usually do but after lining up the dots and those wings that you see in white, I discovered I was half a pattern off.
I'm glad I discovered that by accident because we actually do not have enough material to shift it up one and over one. Had I known beforehand my brain would have been strained even more.
Just saying, it's a fairly forgiving material to work with. To add one small section that no one will ever see, we gave it a quarter turn and it was still virtually invisible.
This project would go four or five times faster if we could cut the material to fit the shape we wanted it and put the vinyl reducer on afterwards.
Because the rubber reducer had to be installed first, we have to fit the carpet to the trim. Normally with these type of moldings you might have a 15 or 20 ft run of carpet with a three or four foot doorway to far end that you fit the carpet to the reducer.
The carpet we are working with is stiff and the auditorium is cold and we have to fit the material into the vinyl reducers on all sides. Not to mention the pattern and seams.
We have one side completed and the second side has a very good start, we might even finish it tomorrow.
I billed out slightly over $1,000 for the first aisle. I'm guessing the second one will be closer to $600.
I have spent more time on this job measuring and thinking that I have actually installing carpet. There are just too many steps between pattern alignment and positioning the reducers as close as possible to the chairs.
I don't do much work with these vinyl reducers, mainly because I avoid commercial installations like the plague. To install these vinyl reducers, we used to use a product I believe called D-914?
It was a glue down carpet seam sealer/ contact cement. You could lay a bead of that down on the floor, then smooth the molding into it, then lift it up for 30 seconds or a minute and restick it. It held on like gangbusters. It was like contact cement on steroids.
That product is no longer available, so we're using contact cement. I discovered that two very thin coats of quickly applied contact cement on the floor and on the vinyl reducer, are much better than a heavier, single coat on each surface.
It cost so much to do the first aisle because we were short of materials and it was agreed upon that we were going to attempt to use carpet runners of the same material, that were designated for the balcony for this lower section. They were 4 inches narrower than we'd have liked them to be because of the wiring being fit into the vinyl reducer. The wires would have gone from the chairs, them traveling four inches out to the vinyl reducer on each side of the aisle. That would be unsightly and create a long-term cleaning issue to avoid damaging the wires.
They wanted the wire a short as possible between the vinyl reducer and the metal chair leg.
After wasting a bunch of time trying to make the 36 in runners from the balcony fit into this main aisle, I made a suggestion to eliminate one office so we could do these aisles properly. They agreed that would be best, .......so I pretty much wasted two days worth of time trying to make these pre-cut stair runners for the balcony, fit into the main isles of the auditorium. I feel bad that this is costing as much as it did, but I can't work for free.
This is a local historical theater that is being restored. It was built in 1924.
There are a couple hundred seats downstairs that were totally remade and only the cast iron end pieces were retained so that visually it is still the old theater.
Every seat in the auditorium has an engraved brass name plate of the local person that donated money for that seat. I know of one family alone that has purchased six of those seats. They're the same kind of fold up seat you'd see in a movie theater. They must cost 300 bucks a piece.
A local commercial transportation company paid for transportation from the West Coast, almost to the East Coast, to a facility that refurbishes these types of seats.
The transportation was donated.
It's amazing the outpouring of money that comes from small communities for a project such as this. I'm not a theater person and I don't even go to theaters to watch movies, so for me I don't have a personal attachment.
This theater doesn't do movies, it does plays. My mom was in the play, Annie get your gun, and The sound of music back in the mid-60s. I mentioned that to the vice president of this theater and when I began the job she came out with a newspaper photo with my mother and two other ladies from back in the 60s.
It's really cool to see a local community so concerned about an old building. The lady I deal with is someone that I know. she is a fundraiser like none others and has acquired tremendous amounts of money in donations from local businesses plus grants from the state to make this building virtually brand new.....
..... Actually it's considerably better.